技術(shù)特點
纏繞機采用臥式分體結(jié)構(gòu)布局，主要包括纏繞小車、繞絲嘴、伸臂、主軸、紗架、浸膠裝置、預浸帶纏繞裝置(可選配)、電控柜等部件。配置高精度西門子840 D 數(shù)控控制系統(tǒng)，張力控制系統(tǒng)采用氣動伺服控制張力器對每一團紗進行張力控制和合股纖維張力測量顯示，每團紗的張力互不影響，具備停機繼續(xù)保持張力的功能。該設(shè)備能夠適用碳纖維、玻璃纖維及有機纖維等纏繞工藝要求。濕法纏繞能進行罐體(等開口及不等開口)、管道、球體、錐體、組合體等回轉(zhuǎn)體及方形制品的纖維纏繞。
龍門式五軸三工位纖維纏繞機
該纖維纏繞機采用龍門式三工位結(jié)構(gòu)，主要由龍門框架、纏繞小車、紗架及張力系統(tǒng)等部分組成， 適用于有效纏繞長度2500mm (夾持長度3500mm), 直徑500mm, 單工位 重量(芯模+產(chǎn)品)250Kg 的芯模纏繞，主要用于大長徑比，等開口與不等開口筒形罐、小直徑球罐、 車載四型氫氣瓶、軸管等軸對稱纏繞件及其任意組合形體的纏繞，纏繞工藝為濕法纏繞，纏繞纖維
有碳纖維、玻璃纖維等，具有效率高、質(zhì)量穩(wěn)定性高等特點。
四軸纏繞機移動平臺
四軸纏繞機濕法纏繞頭
四軸纏繞機紗架
1-尾座2-主軸箱體部件3-主軸軌道基座4-平臺小車5-軌道基座6-輔助軌道7-立柱部件
8-碳纖紗架部件9-玻纖紗架部件10-浸膠部件11-預浸帶部件12-伸臂部件13-繞絲嘴部件14-電氣柜
FCR Ⅱ 2014 五軸臥式纏繞機主要技術(shù)參數(shù)
Five axis horizontal winding machine parameters
1 | 工件夾持長度(mm) Maximum length of workpiece clamping | 16000(可定制) customizable |
2 | 產(chǎn)品纏繞長度(mm) Maximum length of product wrap | 14000(可定制) customizable |
3 | 纏繞產(chǎn)品直徑(mm) Maximum diameter of wrap product | 2000(可定制) customizable |
4 | 夾持芯模重量(t) Maximum weight of wrap product | 15 |
5 | 芯模轉(zhuǎn)速(rpm) Maximum speed of mandrel | 75 |
6 | 纏繞角 Winding corners | 0°~90°(根據(jù)工藝調(diào)整) adjust according to request |
7 | 小車行走速度(m/min) Maximum travel speed of the trolley | 60 |
8 | 小車行程(mm) Maximum travel of trolley | 16500 |
9 | 伸臂速度(m/min) Maximum speed of reach arm | 48 |
10 | 伸臂行程(mm) Maximum reach of arm extension | 800 |
11 | 絲嘴轉(zhuǎn)動范圍 Nozzle rotation range | +/-180% |
12 | 絲嘴運行速度(r/min) Running speed of the nozzle | 0～30(可調(diào)) adjust according to request |
13 | 預浸帶寬度(mm) Maximum width of prepreg tape | 150 |
14 | 預浸帶外徑(mm) Maximum outside diameter of prepreg tape | 400 |
15 | 預浸帶裝置扭矩(N.m) Prepreg tape unit torque | 400 |
16 | 纏繞精度(mm) Wrap accuracy | ±0.1 |
17 | 主軸定位精度 Spindle positioning accuracy | ±0.16 |
18 | 小車定位精度(mm) Trolley positioning accuracy (mm) | ≤±0.2 |
19 | 伸臂定位精度(mm) Reach arm positioning accuracy | ≤±0.2 |
20 | 紗團數(shù)量(團) Number of yarn balls (wadded) | 16(可定制) customizable |
21 | 紗團直徑(mm) Maximum diameter of yarn ball | 220 |
22 | 紗團長度(mm) Maximum length of yarn ball (mm) | 280 |
23 | 單股紗團張力范圍(N) Single strａnd yarn tension range | 5-80 |
24 | 膠槽加熱范圍(℃) Tank heating range | 室溫—80 |
25 | 膠槽容量(L) Glue tank capacity | 6 |
26 | 浸膠方式 Dipping method | 輥筒式上浸 Roller type upper dipping |
27 | 設(shè)備總功率(KW) Total power | 81.3 |
龍門式六軸多工位纖維纏繞機主要技術(shù)參數(shù)
Six axis multi-station gantry type winding machine parameters
技術(shù)參數(shù) Technical parameters | ||
序號 | 參數(shù)名稱 name | 參數(shù)指標 indicator |
工位數(shù) Number of work stations | 3 | |
2 | 制品纏繞直徑(mm) Maximum winding diameter of the product | 500 |
3 | 纏繞制品重量(單軸)(kg) Maximum weight of wrapped product (single shaft) | ≤250 |
4 | 主軸中心距(mm) Spindle center distance | 550 |
5 | 制品長度(mm) Maximum length of product | 2500 |
6 | 主軸轉(zhuǎn)速(rpm) Spindle speed | 0-125 |
7 | 纏繞小車速度(mm/s) Winding cart speed | 0-1800 |
8 | 小車定位精度(mm) trolley positioning accuracy | ≤005 |
9 | 小車重復定位精度(mm) trolley repeat positioning accuracy | ≤0.02 |
10 | 小車運動行程(mm) Trolley motion stroke | ≤3000 |
11 | 纏繞伸臂速度(mm/s) Winding overarm speed | 0-500 |
12 | 伸臂行程(mm) Max. reach | 600 |
13 | 伸臂定位精度(mm) Reach arm positioning accuracy | ≤0.05 |
14 | 伸臂重復定位精度(mm) Reach arm repeat positioning accuracy | ≤0.02 |
16 | 繞絲嘴翻轉(zhuǎn)速度(rpm) Twist twist speed | 0-200 |
17 | 繞絲嘴翻轉(zhuǎn)角度 Flip the Angle around the wire nozzle | ±3605 |
18 | 纏繞角 Wrap corners | 8-89° |
19 | 纏繞角重復精度 Wrap Angle repeat accuracy | ≤0.01° |
20 | 纏繞排紗精度(mm) Winding row accuracy | ≤±0.1 |
21 | 主軸與尾座同軸度(mm) Spindle and tailstock coaxiality | ≤0.15/1000,全長≤0.5 |
22 | 絲嘴小車運動與主軸軸線平行度(mm) Degree of parallelism between the movement of the nozzle trolley and the axis of the main shaft | ≤0.1/1000,全長≤0.8 |
23 | 控制系統(tǒng) Control system | 西門子840DSL Siemens 840DSL |
24 | 環(huán)向纏繞速度(m/s) Loop winding speed | 0-1.8 |
25 | 螺旋纏繞速度(m/s) Spiral winding speed | 0-1.6 |
電控張力紗架 Electronically controlled tension yarn holder | ||
1 | 容紗量(團) Yarn capacity | 20(其中兩團備用) |
2 | 單團紗重(kg) Single ball yarn weight | ≤6 |
3 | 紗團外徑(mm) Maximum outside diameter of yarn ball | 200 |
4 | 紗團裝夾內(nèi)徑(mm) Inside diameter of yarn ball clamp | 76±0.5 |
5 | 張力控制值(N) Tension control value | 5-50 |
浸膠系統(tǒng) Dipping system | ||
1 | 浸膠槽數(shù) Number of dipping slots | 3 |
2 | 最多紗團數(shù)目(預留24團紗) Maximum number of bobbins (24 bobbins reserved) | 3*6 |
3 | 膠槽導紗裝置 Glue groove yarn guide device | 輥筒式 Roller type |
4 | 浸膠方式 Dipping method | 上浸膠 Top dip glue |
5 | 加熱功率(KW) Heating power | 2*3 |
6 | 浸膠槽加熱溫度(℃) Dip bath heating temperature | 室溫—65 Room temperature |
7 | 每個浸膠槽容膠量(L) Amount of glue per dip tank | 5 |
8 | 膠槽控溫精度(℃) Glue groove temperature control accuracy | ±2 |
